ASTM D1921 Standard Test Methods for Particle Size (Sieve Analysis) of Plastic Materials

ASTM D1921 test methods measure plastic material particle size in powdered, granular, or powdered forms using dry sieving, with a lower limit of measurement of 38 µm. ASTM D1921 test methods are used to determine particle size distribution and therefore are useful for determining lot-to-lot uniformity. The particle sizes of plastic materials affect the handling and processing characteristics of polymers. ASTM D1921 test methods use dry sieving so, the lower limit of measurement is considered to be about 38 μm and for smaller particle sizes, sedimentation test methods are recommended to be used.

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Introduction to ASTM D1921

The manufacturing and performance properties of plastics are greatly influenced by particle size. ASTM D1921 test methods can be used to determine particle size distribution and, as a result, are useful for evaluating lot-to-lot uniformity. The handling properties and maybe the processing properties of various polymers are impacted by the particle sizes of plastic materials.

There are two test methods, Test Method A and Test Method B, described in the ASTM D1921 Standard. Test Method A (the particle size distribution test) is conducted by cleaning and drying the sieves and pans, followed by weighing each sieve and arranging them in descending order. Test Method B is a version of Test Method A conducted in a testing lab with a few specific sieves and determines “percent passing” or “percent retained” on a given sieve. Test Method B in ASTM D1921 is applicable to materials which do not have a normal particle size distribution such as pellets and cubes.

ASTM D1921 Test Procedure

Specimen SelectionA representative sample of the tested plastic material is selected, large enough for analysis and accurately reflecting its composition.
Test Setup and ExecutionThere are two test methods, Test Method A and Test Method B, described in this standard. The particle size distribution test (Test Method A) is conducted by cleaning and drying the sieves and pans, followed by weighing each sieve and arranging them in descending order. The plastic material is then placed on the top sieve and covered. Subsequently, the stack is shaken to separate the particles based on their size. The material retained on each sieve, as well as the weight of the empty sieves and fines passing through the finest sieve, are measured. The percentage of retained material and fines is calculated, and a particle size distribution curve is created to represent the distribution of particle sizes in the plastic material. Test Method B is a version of Test Method A conducted with a few specific sieves and determines “percent passing” or “percent retained” on a given sieve. 

ASTM D1921 Test Specimens

Specimen DetailsParticle size analysis of plastic materials requires collecting enough material to represent the entire lot, with varying weights for measurable results.
Specimen DimensionsSpecimen dimensions are not predetermined, as plastic material can be granules, pellets, or powders; preparation or processing may be necessary for accurate results.

ASTM D1921 Test Results

The particle size distribution curve, derived from test data, visually represents particle distribution across different size ranges in plastic material. It is crucial for quality control, material characterization, process optimization, and material selection. Manufacturers use this data to ensure consistency, uniformity, and high-quality end products. Researchers use it to understand material behavior and performance during processing and application.

Tests Related to ASTM D1921

Important tests relevant to ASTM D1921 include ASTM E11 (Specification for Wire-Cloth Sieves for Testing Purpose), ASTM E691 (Practice for Conducting an Interlaboratory Study to Determine the Precision of a Test Method).

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The required number of samples or specimens should comply with the procedure given in the astm d1921 standard. However, the MaTestLab operations team can assist you for your special requirements once you share your testing details with us.

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