ASTM F1249 Determination of Water Vapor Transmission Rate through Plastic Film and Sheeting

    What is ASTM F1249?

    ASTM F1249 is a standard test method that describes how to determine the Water Vapor Transmission Rate (WVTR) through plastic films and sheeting with a modulated IR (infrared) sensor. The standard is broadly accepted in the packaging industry as a measure of the barrier properties of flexible materials for moisture-sensitive products. The technique is based on the water vapor transmission through the material at controlled temperature and RH. Measuring the transmission rate allows manufacturers to decide if a packaging material will be effective in protecting the product from moisture that may decrease the quality or shelf life. ASTM F1249 is extensively used in industries such as food packaging, pharmaceuticals, medical devices, electronics, cosmetics, industrial chemicals, and consumer goods. ASTM F1249 applies to flat plastic films and sheeting that can be mounted in a sealed test cell for measurement of water vapor transmission under controlled laboratory conditions.

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    Get Certified ASTM F1249 Testing for Reliable Moisture Barrier Performance

    ASTM F1249 testing provides measured WVTR data that can be used to evaluate whether a packaging material is suitable for protecting moisture-sensitive products during storage and distribution. ASTM F1249 testing can also be used to qualify suppliers, compare products, for quality assurance programs,s and to develop new packaging applications.

    What is the Scope of ASTM F1249 Test Standard?

    ASTM F1249 sets forth standard test methods for determining the water vapor transmission rate of plastic films and sheeting. The technique allows for dependable moisture permeability results for barrier materials to be obtained for use in packaging and other applications. The scope includes:

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    • Covers the determination of water vapor transmission rate (WVTR) through plastic films and sheeting.
    • Uses a modulated infrared sensor for moisture detection.
    • Operates under controlled temperature and relative humidity during testing.
    • Establishes standard methods for measuring moisture barrier properties.
    • Assists quality assurance, product development, material comparison, and regulatory compliance.
    • Applies mainly to homogeneous plastic films, multilayer flexible packaging materials, laminates, coated films, etc., which are used as barrier materials.

    What are the Uses of ASTM F1249 Testing?

    ASTM F1249 testing provides measured moisture barrier performance data that manufacturers, laboratories, and product developers use for material evaluation and quality control. Test results provide WVTR data that help evaluate whether packaging materials have suitable moisture barrier properties for the intended storage conditions and product requirements. Common applications include:

    • ASTM F1249 measures the water vapor transmission rate (WVTR) of plastic films and sheeting under controlled environmental conditions.
    • The test is used by packaging manufacturers to verify the moisture barrier performance of production materials and to support quality control and product qualification.
    • ASTM F1249 results are used together with other package performance evaluations to help select packaging materials having suitable moisture barrier properties.
    • The method is used in the pharmaceutical and medical device industries to test packaging to ensure moisture-sensitive products are not affected by environmental exposure.
    • Barrier materials are evaluated by electronics manufacturers to minimize moisture intrusion, which could affect sensitive electronic components.
    • ASTM F1249 can be used to evaluate new packaging materials and to enhance moisture barrier properties of existing materials in research and development laboratories.
    • ASTM F1249 testing is used to assist in quality assurance programs, supplier qualification, regulatory compliance, and product certification related to packaging applications.

    What Materials Can Be Tested Under ASTM F1249?

    ASTM F1249 can be used for many flexible materials that are intended to be used as a moisture-resistant barrier. Common films that are typically tested with this standard include plastic films, multilayer laminates, metalized films, coated films, barrier films, and flexible packaging materials, as well as paper-plastic laminates, biodegradable films, polymer sheets, elastomeric films, medical packaging materials, pharmaceutical packaging, food packaging films, and specialty moisture barrier materials.

    Why is ASTM F1249 Important?

    ASTM F1249 offers a standardized test method for measuring the water vapor transmission rate of packaging materials, ensuring moisture barrier performance can be compared based on consistent testing protocols. Accurate WVTR data can be used to enhance packaging design, select the optimum materials, ensure product quality, and minimize product spoilage from excessive moisture exposure. The standard can also be used to aid product development, quality control, regulatory compliance, and international trade activities by offering precise and repeatable measurements that can be compared from laboratory to laboratory. For products that are especially susceptible to moisture, such as pharmaceuticals, food, electronics, and medical devices, moisture barrier evaluation is especially crucial.

    Common Challenges and Troubleshooting

    Proper specimen preparation, calibrated equipment, and carefully controlled environmental conditions are key to accurate ASTM F1249 testing. Possible factors that influence the accuracy of the test may include leaks in the specimen, damaged specimen, variable specimen thickness, inadequate sealing of the test cell, contaminated specimen surfaces, inappropriate test cell temperature or humidity, and incorrect instrument calibration. Clean specimens, calibration of equipment/gauges, sealing, control of environmental conditions in the laboratory, and standard testing procedures are important factors in obtaining accurate WVTR data that are repeatable and reproducible.

    ASTM F1249 Equipment and Sample Preparation  Guide

    ASTM F1249 testing requires representative plastic film or sheeting specimens and properly calibrated laboratory equipment to accurately measure the Water Vapor Transmission Rate (WVTR). Accurate moisture barrier performance results are produced from specimens that have been well prepared, conditioned, and evaluated under controlled environmental conditions, which results in repeatable and standards-compliant moisture barrier performance results.

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    Specimen DetailsRepresentative specimens are made from plastic films and flexible packaging materials for moisture barrier testing. Common products include food packing films, pharmaceutical blister packing film, medical packing film, barrier film, metalized film, coated film, flexible pouch, biodegradable film, paper-plastic film, industrial packing film,m and specialty barrier film.
    Specimen dimensionsTechnicians determine the specimen dimensions based on the requirements of the WVTR instrument and measure and report the material thickness in millimeters (mm) or inches (in), if applicable. Technicians determine the exposed test area according to the test apparatus to provide repeatable and accurate measurements.
    Specimen preparationTechnicians carefully cut test specimens from representative material without introducing wrinkles, tears, scratches, or contamination. Technicians condition each specimen according to the specified environmental requirements and securely mount it in the test cell to prevent leakage around the edges during testing.
    InstrumentationWater Vapor Transmission Rate (WVTR) Analyzer with Modulated Infrared Sensor, Environmental Conditioning Chamber, Temperatures and Humidity Control System, Precision Thickness Gauge or Micrometer, Analytical Balance (when applicable), A calibrated pair of specimen mounting fixtures, Computerized Data Acquisition System, Calibration Standards.

    Testing Procedures and Requirements for ASTM F1249

    ASTM F1249 tests the moisture barrier property of plastic films and sheeting by measuring the amount of water vapor that will penetrate through a plastic sample at a specific rate in controlled laboratory conditions. Standardized testing provides accurate, repeatable, and comparable WVTR measurements that support quality assurance and product certification programs.

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    Water Vapor Transmission Rate (WVTR) MeasurementTechnicians measure the rate of water vapor transmission through the specimen using a modulated infrared sensor under controlled temperature and relative humidity.
    Specimen Conditioning and VerificationTechnicians condition the samples at the specified temperature and humidity before testing, verify that water vapor transmission occurs only through the exposed specimen area by confirming proper test-cell sealing, and measure the specimen thickness for reporting and material comparison when required.
    Environmental and Instrument ControlTechnicians maintain constant temperature and relative humidity during testing and check the infrared moisture detection system using calibration materials to ensure proper operation.
    Specimen Inspection and Data RecordingTechnicians inspect specimens for defects such as pinholes, wrinkles, scratches, contamination, or physical damage that could affect test results. Analysts record WVTR values, specimen identification, environmental conditions, calibration information, and other required test data in accordance with ASTM F1249.

    ASTM F1249 Testing Process and Data Collection

    The ASTM F1249 testing method begins with selecting representative samples from the packaging material for testing. The specimens are placed into a specified laboratory environment before safe mounting in the test chamber. The specimen is given one face in a controlled humid environment, and the other dry. A modulated infra-red sensor continuously measures the moisture transmitted through the specimen as the water vapor passes through it. The environmental conditions are recorded during the testing process, as are the name of the specimen, thickness, exposed test area, and calibration information. The exposed test area, specimen thickness, test temperature, relative humidity, calibration status, and test duration are documented together with the measured WVTR values. Data gathered is used to determine water vapor transmission rate as specified by ASTM F1249. 

    The image shows a modulated infrared sensor at controlled temperature and humidity for water vapor transmission rate determination as per ASTM F1249.
    ASTM F1249 Modulated Infrared Moisture Permeation Analyzer

    Analysis Results and Interpretation

    • The water vapor transmission rate (WVTR) is usually expressed in grams per square meter per day (g/m²/day), which quantifies the amount of water vapor that passes through the test specimen under the given conditions of temperature and relative humidity.
    • Test conditions such as temperature, relative humidity, specimen thickness, and exposed test area are also documented to ensure the data can be interpreted, reproduced, and compared to results from other materials or testing laboratories.
    • The final test report contains details of the specimen identification, instrument calibration status, duration of test, environmental conditions, and any observations made during the test, which provides full documentation and traceability of the measurement process.
    • Lower WVTR values indicate lower moisture vapor transmission and generally better moisture barrier performance under the specified test conditions.
    • Packaging materials that satisfy the acceptance criteria established by the applicable product specification, customer requirements, or regulatory standard may be considered suitable for their intended application.
    • Water vapor transmission is highly dependent on temperature and relative humidity; the reported WVTR value is only valid for the specific environmental conditions used during testing.

    Updated on August 16, 2026

    Dr Ruchika Yogesh
    About Author
    Dr. Ruchika Yogesh is a serial entrepreneur, material science and AI/ML enthusiast, medicinal chemistry subject matter expert (SME), scientific/medical copyeditor, and a researcher.
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