Last updated 28th July 2025

ASTM D86 Standard Test Method for Distillation of Petroleum Products and Liquid Fuels at Atmospheric Pressure

ASTM D86 is a basic standard applied to find the distillation properties of petroleum products and liquid fuels under atmospheric pressure. It replicates the behavior of a sample volatilizing as it is gradually heated and condensed under controlled conditions. The test delivers valuable information like initial boiling point, final boiling point, and volume percent recovered at certain temperatures. These parameters are important for fuel grade classification, product purity assessment, and direction of operation. Standards are typically used by laboratories and industries in research, as well as for quality control and compliance verification. The ASTM D86 is helpful in assuring fuel performance, safety, and regulatory compliance by offering an accurate boiling range profile.

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    ASTM D86 Introduction

    Distillation analysis is crucial in defining petroleum products and is commonly applied in refining, transportation, and fuel formulation. ASTM D86 describes a standard test method for measuring the vaporization of a liquid fuel or petroleum product under controlled heating conditions at atmospheric pressure. This test method is critical in products from gasoline and diesel to jet fuels and naphthas. It yields essential temperature-volume relationships that assist in the definition of a product’s volatility and evaporation characteristics. These tests are essential for product specification, regulatory acceptance, engine acceptability, and environmental protection. The test comprises four procedural groups (A, B, C, D) for application to various fuel types and volatility levels. Decades of reliable performance make ASTM D86 a worldwide reference standard for distillation testing in commercial and regulatory laboratories.

    ASTM D86 Test Method

    Initial Boiling Point (IBP)Determined by the thermometer reading when the first drop of distillate leaves the condenser tube.
    50% Recovery TemperatureThe temperature at which 50% of the total sample volume has been collected; indicative of volatility.
    Final Boiling Point (FBP)Temperature recorded when the last drop is collected before dry point; used to assess residue limits.

    ASTM D86 Equipment and Sample Preparation

    Distillation Flask125 mL round-bottom borosilicate glass flask; sample volume must be exactly 100 mL for testing.
    Condenser AssemblyAir-cooled, vertical condenser with an attached graduated receiving cylinder for condensate collection.
    Specimen ConditioningSamples must be free of water, homogenized at ambient temperature (15–30°C), and filtered if turbid.

    ASTM D86 Test Results and Interpretation

    Test data are reported in the form of a temperature vs. volume percent distilled curve. This distillation profile is critical in assessing if the sample meets the anticipated boiling range. A tight range is a sign of high purity and consistent volatility, whereas a wide range could be an indication of contamination or blending. IBP and FBP are significant in characterizing product usability, storage, and combustion characteristics. Off-spec materials, wrong formulation, or adulteration may be indicated in deviations from nominal profiles.

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    ASTM D86 Related Articles

    Description of distillation under low pressure for ASTM D1160 high-velocity petroleum products. The ASTM D7345 provides a microscopic-dystylon method suitable for rapid field testing of fuel. The ASTM D6352 focuses on fake distillation using gas chromatography for heavy fractions, expanding analytical abilities beyond atmospheric distillation.

    Materials Commonly Tested with ASTM D86 

    Products regularly analyzed according to ASTM D86 comprise automotive gasoline, aviation fuel, jet fuels (Jet A, JP-8), diesel fuel, kerosene, marine fuel oils, and light crude distillates. They are most commonly obtained from refineries, fuel depots, or terminals for distribution quality assurance. The technique is also applied to qualify reformulated or blended fuels.

    Applications of ASTM D86 in Industry

    ASTM D86, from refinement and product development to storage and final distribution, is obtained in the petroleum supply chain. Refineries use it to classify distillation cuts, while regulatory bodies have appointed data to implement emission standards and fuel quality criteria. This product also supports fuel taxation categories based on labeling, compliance in imports/export operations, and instability classification.

    Safety and Best Practices in ASTM D86 

    The process involves handling flammable fluids at high temperatures, requiring strict adherence to the safety protocol. Laboratory personnel should use an explosion-proof heating mantle, work in an airy smoke hood, and wear flame-resistant protective equipment. The glass-made substance should be inspected for stress or cracks before each use, and all condensation should be dealt with as dangerous waste. ASTM D86 clearly requires operator training and equipment calibration before testing.

    Importance of ASTM D86 

    ASTM D86 is indispensable to control fuel quality, complete guiding formulation processes, and global regulatory benchmarks. By distributing accurate distillation data, it helps in assessing fuel efficiency, instability behaviour, and combustion properties. Its widespread adoption in refining and fuel distribution systems speaks for its reliability and technical strength. The standard not only contributes to operational safety and environmental protection but also serves as a benchmark for fuel stability worldwide.

    FAQ's

    Where can I get the astm d86 tested?

    You can share your astm d86 testing requirements with MaTestLab. MaTestLab has a vast network of material testing laboratories, spread across the USA and Canada. We support your all material testing needs ranging from specific astm d86 test to various testing techniques.

    How much do I need to pay for the astm d86 test?

    Please contact us for a detailed quote for your astm d86 testing needs. Cost incurred to carry out different astm d86 testing methodology depends on the type of raw material; number of samples, coupons, or specimens; test conditions, turn around time etc. Costs of some ASTM testing methods start from $100 and the final value depends upon the factors listed above. Please contact us for the best and latest prices.

    How many samples are required for astm d86?

    The required number of samples or specimens should comply with the procedure given in the astm d86 standard. However, the MaTestLab operations team can assist you for your special requirements once you share your testing details with us.

    How much discount can I get on the astm d86 test?

    MaTestLab has a vast testing laboratory network, hence we bring you the best testing facilities in a cost-effective way. We offer considerable discounts (15-20%) to our returning customers based on test volume and frequency.

    How many days will it take to complete the astm d86 test?

    The turnaround time for astm d86 test methodology depends upon the test procedure mentioned in the standard test document. However, we at MaTestLab understand your research requirements and hence try to get your test completed within the least possible time.

    Where can I get the astm d86 tested?

    You can share your astm d86 testing requirements with MaTestLab. MaTestLab has a vast network of material testing laboratories, spread across the USA and Canada. We support your all material testing needs ranging from specific astm d86 test to various testing techniques.

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