ASTM E691 Standard Practice for Conducting an Interlaboratory Study to Determine the Precision of a Test Method

    What is ASTM E691? 

    ASTM E691 is a standard practice for conducting an interlaboratory study (ILS) to establish a test method precision. This practice assigns portions of a homogeneous test material to multiple laboratories participating in the test, and each laboratory obtains replicate test results by testing the same test material with the same test method under the same operating conditions. The analysts then determine two important precision indicators: repeatability, the variation in results from a test run by the same laboratory operator and equipment within a certain time period; and reproducibility, the variation in results from tests run by different laboratories on the same material. ASTM E691 (Standard Practice for Conducting an Interlaboratory Study to Determine the Precision of a Test Method) meets the ASTM requirement that every test method include a precision statement and provides statistical data directly in the format for the precision statement. Engineers and standards committees use the resulting repeatability and reproducibility values when they compare test results against specification limits or across different data sources. 

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    Get Certified ASTM E691 Testing for Reliable Test Method Precision Data 

    Certification verify the precision statement for a test method meets the applicable ASTM E691 requirements, including adequate calculation of the repeatability and reproducibility values from the appropriate interlaboratory study. The ASTM E691-certified analysis compares the precision data from a test method to those of similar methods before a standards committee adopts it as the basis for a published precision statement. Testing and certification establish conformance with ASTM E691 requirements and minimize the potential for unsupported precision claims. 

    What is the Scope of ASTM E691? 

    ASTM E691 covers the design, execution, and statistical analysis of an interlaboratory study to establish the precision of a test method. It assesses the consistency of test results across laboratories using the same homogeneous material. This standard establishes a uniform statistical practice for evaluating and quantifying test method precision in controlled interlaboratory environments by applying tabular diagnostic analysis, graphical diagnostic analysis, and statistical analysis.

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    The primary purpose of ASTM E691 is to determine the repeatability and reproducibility of a test method by conducting a coordinated study of the method in multiple laboratories. This practice is used in industries for test method validation, development of standards, and quality assurance benchmarking.

    • Material type: Homogeneous test materials or products that are representative of the use of the test method. 
    • Purpose: To measure and evaluate a test method’s repeatability and reproducibility. 
    • Properties evaluated: Ability to obtain the same test result on the same material from different laboratories. 
    • Testing Method: Laboratories share equal amounts of material. Each lab produces duplicate test results with the same test method. 
    • Result: Analysts report precision as repeatability and reproducibility standard deviations, formatted per ASTM E177. 
    • Test Limitations: The practice only estimates test method precision; it does not confirm that an individual laboratory has in-control operating conditions over time. 
    • Use conditions: Measured reproducibility depends directly on the operator, the equipment, the calibration, and the differences between the various laboratories. 
    • Applications: Test method validation for new ASTM standards, precision statement development, standards committee round-robin studies, quality assurance benchmarking. 

    What are the Uses of ASTM E691 Testing?

    ASTM E691 testing helps in the development of a precision study of a test method by the standards committee and by multiple laboratories. The analysts use the test results to check test data against specification limits and to assess the consistency between laboratories. This standard-

    • Evaluates the reproducibility of a test method in one lab.
    • Reproduces the same material in several laboratories and measures reproducibility.
    • Uses tabular, graphical, and statistical diagnostic tools to evaluate the consistency of test data.
    • Helps develop a formal precision statement to ASTM E177.
    • Helps identify abnormal or unusual laboratory values.
    • Helps validate test methods and develop standards.
    • Helps to select appropriate test methods for a desired level of precision.

    What Materials Can Be Tested Under ASTM E691? 

    ASTM E691 is applicable to any test method that requires a statement of precision and applies to a test material or product that is homogeneous and represents the method’s intended application. Typical studies use multiple materials, or material levels, that analysts choose to represent the range of behavior a test method encounters in practice. Analysts choose laboratories that use the test method in normal operational conditions and designate participants covering a range of abilities. 

    Why is ASTM E691 Important? 

    ASTM E691 provides a consistent statistical practice for determining the repeatability and reproducibility of a test method. Standards committees employ this practice to meet the ASTM requirement that all published test methods include a precision statement containing documentation of the repeatability and reproducibility of the test method. 

    ASTM E691 Equipment and Sample Preparation Guide

    ASTM E691 involves data collected at multiple laboratories in a coordinated way, rather than collected in a single test apparatus. Analysts design a study to select homogeneous test materials, then distribute them to the participating laboratories. The practice also outlines the statistical methods that analysts should use to identify information that is inconsistent or an outlier after they have gathered results.

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    Sample and Specimen DetailsAnalysts prepare homogeneous portions of the test material or product and divide them so each participating laboratory receives specimens representing the same source material. 
    Specimen PreparationAnalysts subdivide and distribute the homogeneous material to each participating laboratory, and they ensure every laboratory receives specimens suitable for the same number of replicate determinations. 
    Specimen DimensionsAnalysts select multiple materials or material levels, and they divide each one into enough replicate portions to let every participating laboratory generate the required number of test results. 
    InstrumentationStandard test apparatus the test method under study specifies, along with statistical software for tabular, graphical, and diagnostic data analysis. 

    Testing Procedures and Requirements for ASTM E691 

    Analysts design the interlaboratory study, which specifies the number of participating laboratories, materials, and number of replicate test results for each of the laboratories. The test method is then applied to the specimens for each participating laboratory under its normal operating conditions. This practice is intended to help meet the precision statement format, which specifies the reporting of repeatability and reproducibility values in a published test method. Other referenced ASTM documents include ASTM E29, E177, E456, E1169, E1402, and E2282.

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    Planning the ILS The ILS task group forms the team, designs the study, selects participating laboratories and test materials, completes material certifications if applicable, and writes the ILS protocol. 
    Conducting the Testing Phase Participating laboratories prepare and distribute materials, conduct tests according to the protocol, and report test results. 
    Consistency Statistics Participating laboratories prepare and distribute materials, conduct tests according to the protocol, and report test results.
    Data Analysis Analysts use tabular, graphical, and statistical diagnostic tools to evaluate data consistency and calculate numerical measures of precision for repeatability and reproducibility. 
    Result Reporting Laboratories report repeatability standard deviation, reproducibility standard deviation, repeatability limit (r), and reproducibility limit (R) for each material. 

    ASTM E691 Testing Process and Data Collection

    Testing begins with the design of the interlaboratory study and the number of laboratories, materials, and replicate determinations required. Analysts then prepare an identical set of sample volumes for each test material and send them to the participating laboratories, along with the test protocol. Each laboratory conducts the test with its own set of specimens and under its own standard operating conditions, and reports back to the study coordinator. The coordinator combines data from all the laboratories into a single set. Lastly, the analysts use tabular, graphical, and statistical diagnostic tools for this data and compute the repeatability and reproducibility, as well as recognize unusual values that might need additional investigation. 

     The image shows test result data collected from multiple laboratories participating in an ASTM E691 interlaboratory precision study.
    ASTM E691 Interlaboratory Study Data Collection Across Multiple Laboratories

    Common Challenges and Troubleshooting

    A lack of specimen homogeneity is often a source of error that leads to an overestimate of precision, since material variation between laboratories mimics genuine test method variability. When analysts eliminate outlier data without understanding the issue, there may also be misleading information about the actual sources of variance. Failing to have a representative selection of laboratories participate results in a precision statement that is not representative of real-world testing situations. Analysts address these concerns who check for material homogeneity prior to distribution, not automatically rejecting unusual results, and involving a representative subset of the laboratories that participate. 

    ASTM E691 Analysis Results and Interpretation

    The laboratory offers calculated repeatability and reproducibility of the test method. ASTM E691 addresses test method precision rather than a general overall material-performance rating.

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    • The laboratory reports the standard deviation for repeatability and reproducibility of the test, in accordance with ASTM E177.
    • The technician specifies the test method and materials examined, the number of laboratories, and replicate determinations.
    • Analysts enter the consistency statistics obtained from the data and make a correlation with the tested materials and the laboratory.
    • The engineer takes the precision result and interprets it based on the following parameters: Homogeneity of the material, Laboratory participation range, and Outlier investigation.
    • Engineers use the calculated repeatability and reproducibility values to support test method validation and standards development decisions. 

    Link to ASTM E691

    FAQ

    How many laboratories and materials does a typical ASTM E691 study require?
    The number of tests depends on the test method; however, the two-factor design of the practice (laboratories and materials) ensures that committees generally have sufficient laboratories and levels of material to estimate statistically reliable repeatability and reproducibility for the conditions to which the test method is exposed.
    No, it is explicitly stated that the practice’s repeatability measure is not intended to verify the ability of the laboratory to maintain in-control conditions for the routine factors, such as operator changes and equipment differences, for which the laboratory is responsible.
    The practice offers diagnostic tools in the form of tables, graphs, and statistics that allow analysts to investigate unusual values without discarding them outright; in fact, gaining a better understanding of the actual cause of the inconsistency is often a key factor in providing valuable information on the test method itself.

    Updated on September 15, 2026

    Rohit Dhembare
    About Author
    Rohit Dhembare is an Operations Associate at MaTestLab Inc. and holds a postgraduate degree in Organic Chemistry.
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