ASTM E640 Standard Test Method for Preservatives in Water-Containing Cosmetics

    What is ASTM E640? 

    ASTM E640 is a standard test method for determining whether preservatives or preservative systems are suitable for use in cosmetic formulations. The method sets minimum criteria for assessing preservative efficacy in model formulations and is designed for water-soluble cosmetic products. It uses a microbiological challenge method in which selected microorganisms are added to cosmetic products, and the preservative system’s efficacy is assessed through microbiological testing. ASTM E640 (Standard Test Method for Preservatives in Water-Containing Cosmetics) provides a uniform method for evaluating preservative activity in water-containing cosmetic products. The standard includes preserved formulations and non-preserved controls, suitable test microorganisms, microbiological recovery media, and instructions to neutralize preservative activity during recovery of surviving microorganisms. 

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    Get Certified ASTM E640 Testing for Reliable Preservative Performance Evaluation 

    ASTM E640 testing determines the efficacy of a preservative or preservative system for providing adequate antimicrobial activity in water-miscible cosmetic products. Skilled personnel test model cosmetic formulations with proper microbiological methods and microorganisms. Surviving microorganisms are monitored, and the antimicrobial effectiveness of the preservative system is assessed. The results are useful for cosmetic formulation development, quality control, and documented preservative-performance assessment.

    What is the scope of ASTM E640? 

    ASTM E640 specifies the method for determining the suitability of preservatives for use in cosmetic formulations and minimum performance requirements for preservatives in model formulations. The method focuses on water-miscible cosmetic products and is based on microbiological challenge testing to test preservative activity.

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    The scope of ASTM E640 includes:

    • Material: Water-containing and water-miscible cosmetic formulations containing a preservative or preservative system under evaluation. 
    • Objective: Determine the suitability of a preservative or preservative system for protecting cosmetic formulations against microbial contamination. 
    • Property measurement: Antimicrobial/preservative performance by recovering and assessing the recovery of microorganisms in challenged formulations. 
    • Method: A microbiological challenge test involves challenging selected microorganisms to model formulations and then microbiological recovery and enumeration using appropriate procedures. 
    • Result: Results represent the preservative activity of the formulation tested by determining the survival or reduction of microorganisms under the conditions provided.
    • Test limitations: The method requires model formulations and does not cover all possible formulations, microorganisms, regulatory demands, and safety issues. 
    • Environmental conditions: controlled microbiological laboratory conditions; handling, maintenance, recovery, and enumeration procedures for the selected microorganisms. 
    • Applications: Useful for formulation development of cosmetics, evaluation of preservative systems, quality control, and comparative assessment of preservative performance.

    What are the uses of ASTM E640 testing? 

    ASTM E640 offers a standard microbiological challenge process to determine the ability of preservatives or preservative systems to protect water-miscible cosmetic products. The method also contains both test formulations and non-preserved controls to allow the analysts to compare the preservative activity to the formulation without preservative. This standard-

    • Assesses preservatives in cosmetic products that contain water. 
    • Supports selection and evaluation of preservative systems. 
    • Designates minimum requirements for preservative performance in model formulations. 
    • Uses selected bacterial and fungal microorganisms as challenge organisms. 
    • Supports recovery and enumeration of surviving microorganisms. 
    • Provides a common basis for comparing different preservative systems.
    • Supports formulation development and quality-control investigations.

    Which Materials Can Be Tested Under ASTM E640? 

    ASTM E640 is applicable to cosmetic products for which the submitter believes preservative activity is appropriate for demonstration. The standard calls for test formulations with the preservative or preservative system being tested and non-preserved control formulations. It is designed specifically for miscible cosmetic products and not for an individual cosmetic product type.

    Why is ASTM E640 important?

    ASTM E640 is important because water-containing cosmetic formulations can support microbial growth when preservation is inadequate. A standardized challenge test can be used to assess preservative performance in a controlled microbiologic environment as opposed to formulation composition or preservative concentration.

    ASTM E640 Equipment and Sample Preparation Guide

    ASTM E640 specifies prepared cosmetic formulations, suitable control samples, selected test microorganisms, microbiological culture and recovery media, and equipment appropriate for routine microbiological testing. The standard identifies suggested bacterial and fungal recovery media and requires knowledge of standard microbiological techniques.

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    Sample and Specimen DetailsPersonnel prepare the cosmetic formulations selected to demonstrate preservative activity together with corresponding non-preserved control samples.
    Sample PreparationSkilled personnel prepare the test formulations and controls under appropriate microbiological laboratory conditions and document any incompatibility between the preservative and formulation components.
    Specimen DimensionASTM E640 does not prescribe a universal physical specimen dimension because the test evaluates cosmetic formulations in sample containers rather than standardized solid specimens.
    InstrumentationThe laboratory uses suitable microbiological equipment for sample handling, culture maintenance, inoculation, recovery, incubation, and microbial enumeration.

    Testing Procedures and Requirements for ASTM E640 

    ASTM E640 is a microbiological challenge test in which preservatives are added to model formulations at their intended level of efficacy. Antimicrobial activity is then determined by routine microbiological procedures. Other reference ASTM documents include D1054. The complete procedure for ASTM E640 is given below:

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    Formulation and Control PreparationPersonnel prepare the selected test formulations containing the preservative or preservative system and include corresponding non-preserved control samples. Analysts document incompatibility between preservatives and formulation components when observed.
    Microorganism SelectionSkilled microbiological personnel select appropriate challenge microorganisms. The standard provides a suggested panel including Pseudomonas aeruginosa, Burkholderia cepacia, Escherichia coli, Staphylococcus aureus, Candida albicans, Enterobacter gergoviae, Aspergillus niger, and Eupenicillium levitum.
    Culture and Inoculum PreparationAnalysts maintain the selected microorganisms according to appropriate culture-maintenance practices and prepare the challenge inocula using the mixed-culture or optional pure-culture approach described by the method.
    Challenge TestingTechnicians expose the preserved and control formulations to the selected microorganisms and conduct the microbiological challenge evaluation using routine microbiological techniques.
    Neutralization and RecoveryPersonnel use an appropriate plating diluent or neutralizing medium when necessary to reduce residual preservative activity and permit recovery of surviving microorganisms.
    Microbial EnumerationAnalysts recover and enumerate surviving microorganisms using suitable microbiological recovery procedures and record the resulting microbial counts.
    Performance EvaluationAnalysts compare microbial recovery from preserved formulations with the corresponding controls and assess preservative performance under the specified test conditions.
    ReportingLaboratories document the formulation, preservative system, microorganisms used, controls, microbiological observations, recovery results, and interpretation of preservative performance.

    ASTM E640 Testing Process and Data Collection 

    In ASTM E640 testing, analysts expose preserved cosmetic formulations and appropriate non-preserved controls to specific microorganisms. Technicians can determine the antimicrobial response of the preservative system by recovering the microorganisms using proper neutralization and recovery techniques. Data records should include formulation, preservative system, control sample, microorganisms, challenge configuration, recovery procedure, microbial counts, and related observations. The standard specifies recommended culture media and allows the use of suitable standardized cultures or microorganisms or cosmetic spoilage isolates when appropriate.

    This image shows an HPLC used for compound separation as per ASTM E640.
    ASTM E640 Testing Procedure HPLC

    Common Challenges and Troubleshooting 

    ASTM E640 testing requires careful control of formulation compatibility, microorganism selection, culture maintenance, challenge preparation, preservative neutralization, and microbial recovery. Residual preservative activity can interfere with recovery if the neutralization system does not adequately address the preservative, while unsuitable recovery media can reduce recovery of surviving microorganisms. Analysts should maintain appropriate controls, verify microbiological procedures, document formulation incompatibilities, and ensure that recovery methods provide suitable growth support for the selected microorganisms. The standard also emphasizes the need for appropriate safety, health, environmental, and regulatory practices.

    ASTM E640 Analysis Results and Interpretation

    ASTM E640 results are microbiological data used to assess preservative effectiveness in water-miscible cosmetic products. The microbial recovery of preserved formulations is interpreted in conjunction with the non-preserved controls and the formulation and challenge conditions. 

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    • Laboratories report microbial recovery or reduction results using the applicable microbiological counting units and document the corresponding test and control results. 
    • Technicians document the basic preservative performance result, along with the cosmetic formulation, preservative system, microorganisms, and test condition. 
    • Analysts document the challenge configuration, culture and recovery procedures, neutralization approach, microbial counts, and observations that may affect interpretation. 
    • Engineers, formulators, and analysts compare the observed preservative performance with applicable formulation, product development, quality control, or regulatory requirements.

    Link to ASTM E640

    FAQ

    What does ASTM E640 measure?
    ASTM E640 tests the preservative efficacy and suitability of preservatives or preservative systems within cosmetic products, especially those containing water.
    ASTM E640 uses a microbiological challenge test. Model formulations contain preservatives; formulations are challenged with microorganisms, and routine microbiological testing measures antimicrobial activity.
    Yes. The standard specifies that non-preserved control samples of the test formulations should be included. Analysts should also document incompatibility between the preservative and formulation components when present.

    Updated on September 24, 2026

    Pawan Kumar Mali
    About Author
    Pawan Kumar Mali is a Material Testing Associate at MaTest Lab Inc. and holds an Integrated Dual Degree (B.Tech + M.Tech) in Metallurgical Engineering from IIT (BHU), Varanasi. His academic background and research experience are centered on Physical Metallurgy, Materials Research, and Data Analytics, strengthened through academic research and industry experience.
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