ASTM E1641 Standard Test Method for Decomposition Kinetics by Thermogravimetry

    What is ASTM E1641? 

    ASTM E1641 is a standard test method that determines the decomposition kinetics of materials using thermogravimetric analysis (TGA) and the Ozawa/Flynn/Wall (OFW) isoconversional method. The method allows analysts to calculate key kinetic parameters such as Arrhenius activation energy and pre-exponential factor. Various segments of the same sample are heated under different controlled heating rates, and the thermogravimetric analyzer monitors mass loss as a function of temperature. Analysts then compare the temperature at a given conversion level for each heating rate, and from this relationship, calculate the kinetic parameters. The general requirements of ASTM E1641 apply to materials with a clearly identifiable decomposition profile, smooth and continuous mass change, and one maximum decomposition rate. The range is typically between 400 K and 1300 K (100 °C to 1000 °C) but can be expanded on request with appropriate instrumentation.

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    Get Certified ASTM E1641 Testing for Reliable Decomposition Kinetics

    Controlled temperature programming, stable purge-gas conditions, representative specimens, and well-reproducible mass measurements are required to obtain reproducible and repeatable results. Experimental variations are reduced for the experienced analyst by minimizing all the effects caused by calibrated TGA and uniform sample preparation. The resulting TGA curves can be analyzed by a competent lab to calculate the activation energy and pre-exponential factor, as per the appropriate method.

    What is the scope of ASTM E1641? 

    ASTM E1641 is the standard method for determining decomposition kinetic parameters by thermogravimetry using the Ozawa/Flynn/Wall isoconversional method. The method applies to materials with a continuous, well-defined decomposition profile and assumes first-order decomposition kinetics.

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    This standard includes:

    • Material type: Materials with a clearly defined thermal decomposition profile.
    • Aim: Kinetics and thermal behavior determination. 
    • Measured property: Arrhenius activation energy and pre-exponential factor. 
    • Method: Thermogravimetric analysis with multiple heating rates and the Ozawa/Flynn/Wall method. 
    • Result: Kinetic parameters from temperature and mass loss. 
    • Test Limitations: The technique is generally applicable to materials that exhibit a single peak decomposition rate and a smooth mass change. 
    • Environmental conditions: Controlled purge-gas atmosphere and programmed heating conditions. 
    • Applications: Thermal stability studies, decomposition characterization, and selected material lifetime evaluations.

    What are the uses of ASTM E1641 testing? 

    ASTM E1641 helps analysts understand material breakdown as temperature rises. Engineers use these kinetic results to determine material comparisons, thermal stability analysis, and additional thermal endurance calculations. This standard-

    • Assessment of thermal decomposition characteristics and determining activation energy.
    • Determining the pre-exponential factor and comparing thermal stability between materials.
    • Supporting thermal endurance and lifetime evaluations when appropriate. 
    • Characterizing polymers, composites, and other thermally decomposing materials.

    Which Materials Can Be Tested Under ASTM E1641? 

    ASTM E1641 generally applies to materials that exhibit a distinct, continuous decomposition profile on TGA. Prior to applying the kinetic calculations, analysts must verify that the material generates an appropriate mass-loss curve.

    Why is ASTM E1641 important? 

    ASTM E1641 outlines a standard method to obtain decomposition-kinetic information from thermogravimetric data. Instead of relying only on a single decomposition temperature, analysts can evaluate how the decomposition temperature changes with heating rate.

    ASTM E1641 Equipment and Sample Preparation Guide 

    Technicians use a calibrated thermogravimetric analyzer to measure mass, temperature, and time accurately. They also monitor the purge atmosphere and heating rate during the test.

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    Sample and Specimen DetailsAnalysts obtain representative portions from the material. Samples should be powdered/granular. Films, fibers, fabrics, or prepared portions of larger parts may also be tested when technicians maintain consistent specimen size and form.
    Specimen PreparationTechnicians mix the material thoroughly before sampling. Analysts avoid contamination and unnecessary changes to the sample. A cryogenic mill can help prepare a uniform fine powder when appropriate.
    Specimen DimensionsASTM E1641 specifies 3 ± 1 mg as the standard specimen quantity. Analysts may use another quantity, when necessary, but they should report it. 
    InstrumentationAnalysts use a thermogravimetric analyzer (TGA) with controlled heating, mass and temperature recording, inert or reactive purge-gas capability, and suitable specimen holders. They use high-purity nitrogen (99.99%) as the specified purge gas.

    Testing Procedures and Requirements for ASTM E1641

    According to ASTM E1641, analysts collect thermogravimetric data at several heating rates. Technicians then measure the temperatures at a chosen conversion level and calculate the decomposition kinetics based on the OFW relationship. Other reference ASTM documents include E29, E473, E691, E1142, E1582, E1877, and E1970. The complete procedure for ASTM E1641 is given below:

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    Instrument PreparationTechnicians prepare and calibrate the TGA according to the instrument procedure. Analysts maintain a constant purge-gas flow, normally 20 to 50 mL/min, and calibrate the furnace temperature under conditions representative of the test.
    Specimen LoadingThe analyst places approximately 3 ± 1 mg of representative material into a clean, tared specimen holder. Technicians distribute powder or granular material evenly to maximize the exposed surface.
    TGA MeasurementsThe analyst heats the specimen through its decomposition region at a constant rate and records mass against temperature. The test uses a series of heating rates, normally covering 1 to 10 K/min. Four or more heating rates can be used for kinetic evaluation.
    Kinetic EvaluationAnalysts identify the temperatures corresponding to the selected conversion level at each heating rate. They apply the Ozawa/Flynn/Wall relationship to obtain the activation energy (E) and then determine the pre-exponential factor (A).

    ASTM E1641 Testing Process and Data Collection

    Technicians first prepare the TGA, set the necessary purge-gas conditions, and run separate specimens at different heating rates through the decomposition region. The instrument records mass, temperature, and time continuously. Analysts use the resulting mass-loss curves to determine temperatures at selected conversion levels. They then form the needed kinetic relationship and compute the activation energy and pre-exponential factor.

     This image depicts a thermogravimetric analyzer used to measure decomposition kinetics as per ASTM E1641.
    ASTM E1641 Testing Procedure Using Thermogravimetric Analyzer

    Common Challenges and Troubleshooting 

    Specimen preparation is critical to the ASTM E1641 test, as is careful control of the instrument. Laboratories should be able to provide correct heating rates, stable purge-gas conditions, stable temperatures, and representative specimens. Common problems are: Non-representative sample, Wrong heating rate, Unstable purge gas, Residual O2, Poor temperature calibration, Multiple decomposition events, and Wrong kinetic interpretation. The problems can be reduced by careful preparation of specimens, accurate temperature calibration, and correct kinetic interpretation, using the ASTM E1641 method.

    ASTM E1641 Analysis Results and Interpretation 

    The report summarizes the mechanism of decomposition of the reaction determined from the thermogravimetry by the Ozawa/Flynn/Wall isoconversional method. The results give the kinetic parameters to assess the thermal decomposition behavior, such as Arrhenius activation energy and pre-exponential factor.

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    • Laboratories report ASTM E1641 results for activation energy in J/mol, pre-exponential factor in min⁻¹, heating rates ranging from 1 K/min to 10 K/min, flow rate (mL/min), and absolute temperature in °C.
    • Technicians record thermogravimetric mass-loss data at multiple heating rates and determine the kinetic parameters from the decomposition profile and conversion behavior.
    • Analysts document the material identification, specimen condition, heating rates, temperature range, thermogravimetric configuration, and decomposition characteristics; the method generally applies to smooth, continuous mass change with a single maximum rate.
    • Engineers compare the calculated kinetic parameters and decomposition behavior with material requirements or previous results to evaluate thermal stability and, where an appropriate lifetime relationship exists, support material-lifetime estimation.

    Link to ASTM E1641

    FAQ

    What does ASTM E1641 measure?
    This method is used to calculate the Arrhenius activation energy and pre-exponential factor using thermogravimetric decomposition data.
    A thermobalance or thermogravimetric analyzer (TGA) should have the ability to control the heating rate, measure mass continuously, measure temperature, and control purge-gas conditions.
    The method uses four or more specimens taken from the original sample. Each specimen undergoes testing at a different heating rate.
    The series of thermogravimetric runs in ASTM E1641 employs various heating rates ranging from 1 K/min to 10 K/min.

    Updated on September 15, 2026

    Gokula Srinivasan Selvam
    About Author
    Gokula Srinivasan Selvam is a Material Testing Associate at MaTestLab Inc. and holds a postgraduate degree in Ceramic Engineering from IIT (BHU), Varanasi.
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