ASTM D789 Determination of Relative Viscosity of Concentrated Polyamide Solutions

    What is ASTM D789? 

    ASTM D789 is a standard test method for determining the relative viscosity of concentrated polyamide (PA) solutions. The method is useful in the laboratory for quality control, acceptance testing, specific end-use evaluation, and material changes due to deterioration. ASTM D789 applies to concentrated polymer solutions and does not apply to viscosity measurements based on dilute solutions. The procedure includes viscometer calibration, solution preparation, efflux time measurement, density determination, solvent viscosity determination, and relative viscosity calculation. The ASTM Ubbelohde suspended-level viscometer is the reference and referee instrument, and Ostwald, pipet, and rotational viscometers may be used as alternate methods. The ASTM D789 (Standard Test Method for Determination of Relative Viscosity of Concentrated Polyamide (PA) Solutions) uses concentrated solutions made with solvents like formic acid (90%) or m-cresol (depending on the type of polyamide).

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    Get Certified ASTM D789 Testing for Reliable Polyamide Viscosity Evaluation 

    ASTM D789 testing provides a standardized way to evaluate the relative viscosity of concentrated PA solutions. Manufacturers can use these results for quality control, material acceptance, process monitoring, and change evaluation of polyamide materials. The method also allows engineers to evaluate the quality of the material for specific use and to identify changes in the material related to production, storage, or deterioration.

    What is the scope of ASTM D789? 

    ASTM D789 specifies a method for measuring the relative viscosity of concentrated polyamide solutions. The method does not address viscosity measurements obtained from diluting polymer solutions. Laboratories use controlled solution preparation and viscometer methods to ensure reproducible relative-viscosity measurements. This method relies on calibrated viscometers, controlled solution preparation, efflux-time measurement, and calculations of the solution density and the solvent viscosity. 

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    The ASTM D789 standard includes:

    • Material type: Concentrated polyamide solutions.
    • Purpose: Determine relative viscosity for quality control, acceptance, and material evaluation.
    • Property measured: Relative viscosity of the concentrated PA solution.
    • Method: Efflux-time method using the viscosity of a required solvent and the density.
    • Concentrated-solution solvents: Formic acid and m-cresol, depending on the required polyamide and procedure.
    • Dilute solutions: Not covered by this test method.
    • Temperature control: The laboratory temperature for viscosity measurement shall comply with the specified test temperature.
    • Result: Relative viscosity reported as a dimensionless value.
    • Applications: Polyamide quality control, acceptance testing, end-use material evaluation, and determination of deterioration-induced material changes. 

    What are the uses of ASTM D789 testing? 

    ASTM D789 helps laboratories to assess concentrated polyamide solutions and track changes in the properties of polymer materials. Manufacturers can use the results as part of production and acceptance-control programs. This standard-

    • Supports quality-control testing of polyamide materials and provides data for material acceptance testing.
    • Helps evaluate polyamide materials for specific end uses and detects changes caused by material deterioration.
    • Supports comparison between polymer batches or resin lots. 
    • Helps manufacturers monitor changes associated with processing or storage.

    Which Materials Can Be Tested Under ASTM D789? 

    ASTM D789 relates to polyamide (PA) materials that can be prepared as concentrated solutions in the laboratory. The standard allows samples to be submitted as molding powder, molded shapes, or regrind. Technicians can cut molded specimens into smaller pieces before preparing the solution.

    Why is ASTM D789 important? 

    Relative viscosity gives a standardized measurement for comparing solutions of concentrated polyamide. ASTM D789 establishes standard conditions for viscometer calibration, solution preparation, temperature control, measurement of efflux time, and calculation procedures. These controls allow laboratories to compare the results from various lots of polyamide resin or to study changes in the material.

    ASTM D789 Equipment and Sample Preparation Guide 

    ASTM D789 defines the equipment for measuring viscosity, the temperature at which measurements are made, suitable containers for the solution, and determines the reagents needed for the measurements. The ASTM Ubbelohde viscometer is the standard device used to measure relative viscosity.

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    Sample and Specimen DetailsTechnicians take representative polyamide samples, which may include molding powder, molded shapes, or regrind. The material should come from a statistically controlled sampling process.
    Specimen PreparationTechnicians can cut molded specimens into smaller pieces before testing. They prepare concentrated solutions using the appropriate solvent. The standard recommends polymer moisture below 0.28%; laboratories can dry material with higher moisture when necessary.
    Specimen DimensionsASTM D789 does not specify a fixed physical specimen geometry. The standard permits different sample forms, including powder, molded shapes, and re-grind.
    InstrumentationASTM Ubbelohde suspended-level viscometer, constant-temperature liquid bath, calibrated precision thermometer, Ostwald viscometer, pipet viscometer, 50-mL pycnometer, calibrated 100-mL automatic pipet, 250-mL or larger inert containers, shaking machine, rubber bulbs, timer accurate to 0.2 s, and analytical balance capable of weighing 0.1 mg.

    ASTM D789 Testing Procedure and Requirements 

    ASTM D789 is a controlled sequence that includes viscometer calibration, preparation of concentrated solutions, measuring efflux times, and calculation of relative viscosity. Other reference ASTM documents include D446, D883, D2162, D6779, E1953, and E2975. The complete procedure for ASTM D789 is given as

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    Viscometer CalibrationAnalysts calibrate the selected viscometer with certified viscosity oils and establish the appropriate tube factor or calibration relationship. The ASTM Ubbelohde method uses the applicable viscometer size specified for the polyamide viscosity range.
    Solution PreparationTechnicians prepare the concentrated PA solution with the specified solvent. They control polymer moisture, solvent quantity, temperature, mixing, and dissolution conditions.
    Efflux-Time MeasurementAnalysts bring the viscometer and solution to the specified temperature, allow the liquid to flow between the timing marks, measure the efflux time to 0.2 s, and repeat measurements until three successive values agree within 0.5%.
    Calculation and ReportingPersonnel determine the required solution and solvent properties and calculate relative viscosity from the measured flow characteristics. Analysts report the relative-viscosity result with the applicable test conditions.

    ASTM D789 Testing Process and Data Collection

    Technicians first collect a representative polyamide sample and ensure proper sample handling conditions. They select the appropriate solvent and prepare the concentrated PA solution. Analysts then calibrate the chosen viscometer with certified viscosity oils. They set the proper temperature in the constant-temperature bath and let the viscometer and test liquid equilibrate. Analysts then measure the time required for the solution to pass between the viscometer timing marks. They take repeated measurements until three consecutive measurements agree within 0.5%. The technician also determines the required density and solvent viscosity information and uses the measured values to calculate relative viscosity.

     The image shows a viscometer used to determine the relative viscosity as per ASTM D789.
    ASTM D789 Testing Procedure Using a Viscometer

    ASTM D789 Common Challenges and Troubleshooting 

    The use of adequate representative sampling, complete dissolution of the polymer, adequate calibration of the viscometer, and consistent timing are all critical in performing relative-viscosity tests. Excessive sample moisture, incomplete dissolution, gel formation, wrong solvent, contamination of the viscometer, temperature instability, wrong calibration, and timing errors are common sample problems. Important steps in the test sequence are identified in the standard as: calibration of equipment, maintenance of controlled temperature, preparation of the solution, and calibration of the viscometers.

    ASTM D789 Analysis Results and Interpretation

    The report gives the relative viscosity of the solution of the tested concentrated polyamide (PA) under the following test conditions. These results can be applied to the study of the behaviour of polymer solutions as well as to control and acceptance testing, and to the monitoring of the changes of polyamide materials during processing or during deterioration.

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    • Laboratories report results for temperature in °C, efflux time in (s), density in g/mL, and kinematic viscosity in mm²/s.
    • Technicians record the efflux time, solution concentration, solution density, and solvent viscosity data needed to calculate relative viscosity.
    • Analysts document the polyamide identification, solution preparation, viscometer calibration, solvent used, test conditions, and measurement configuration during testing.
    • Engineers compare the measured relative viscosity with applicable material specifications, control limits, or previous results to evaluate the concentrated polyamide solution and identify significant material changes. 

    Link to ASTM D789

    FAQ

    What does ASTM D789 measure?
    ASTM D789 is a standard test method for the relative viscosity of concentrated polyamide solutions.
    The ASTM Ubbelohde suspended-level viscometer serves as the reference and referee method. Ostwald, pipet, and rotational viscometers can provide alternative measurements.
    The general viscosity measurement system uses a constant-temperature liquid bath at 25 ± 0.1°C. Specific preparation and calibration steps may use the temperature tolerances specified for those steps.
    Gokula Srinivasan Selvam
    About Author
    Gokula Srinivasan Selvam
    Gokula Srinivasan Selvam is a Material Testing Associate at MaTestLab Inc. and holds a postgraduate degree in Ceramic Engineering from IIT (BHU), Varanasi.
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