ASTM G85 Modified Salt Spray (Fog) Testing

    ASTM G85 Introduction

    ASTM G85 establishes the standard practice for subjecting metallic materials to modified salt spray (fog) testing. This test method aims to evaluate the corrosion resistance of materials (ferrous and nonferrous metals; organic and inorganic coatings) when exposed to salt-laden atmospheres, simulating the effects of coastal or industrial environments. The results of the ASTM G85 test provide valuable information for material selection, quality control, and performance assessment in real-world corrosive environments. 

    Read more

    ASTM G85 test method is useful for evaluating durability of materials in various industries, including automotive, aerospace, and manufacturing. We have the best network of testing labs in the USA to carry out ASTM G85 test for our clients.

    ASTM G85 Test Method

    This practice covers conditions for five modifications in salt spray (fog) testing for specification purposes: Annex A1,  acetic acid-salt spray test, continuous; Annex A2,  cyclic acidified salt spray test; Annex A3,  seawater acidified test, cyclic (SWAAT); Annex A4,  SO2 salt spray test, cyclic; and Annex A5,  dilute electrolyte cyclic fog dry test.

    Test ConditionsThe specimens are placed in a salt spray (fog) chamber, where they are exposed to a controlled mist of a salt solution. The chamber is maintained at a specific temperature, usually around 35°C (95°F), and the salt solution is atomized to produce a fog-like environment. The specimens are positioned in a way that avoids contact between them or with other metallic materials.
    Exposure DurationThe duration of the test varies depending on the specific requirements and intended application. Common exposure periods range from 24 hours to several hundred hours.

    ASTM G85 Equipment and Sample Preparation

    Specimen detailsASTM G85 covers a wide range of metallic specimens, such as parts, components, or coatings.
    Specimen dimensionsThe specific requirements for specimen size, shape, and surface preparation vary depending on the material and application being evaluated.
    Specimen preparationSpecimen preparation guidelines include cutting, machining, or sampling techniques to obtain representative samples for testing.

    ASTM G85 Test Results and Interpretation

    The test method ASTM G85 provides observations and assessments of the specimens’ performance after exposure to the modified salt spray (fog) environment. The results typically include observations of corrosion, such as rust formation, blistering, or surface degradation. These results help in determining the material’s resistance to corrosion and evaluating its suitability for specific applications.

    Read more

    ASTM B117 (Standard Practice for Operating Salt Spray (Fog) Apparatus) is a related standard that provides guidelines for operating salt spray (fog) apparatus.

    Use of ASTM G85 in Various Industries

    A modified salt spray test is conducted in the automotive, aerospace, electronics, and marine industries for testing the corrosion resistance of materials and coatings, especially those dealing with industries where longevity and structural integrity are of importance under exposure to corrosive elements.

    Materials Commonly Tested with ASTM G85

    This corrosion resistance test is commonly performed to measure the resistance of metals, such as steel, aluminum, zinc, copper, galvanic, and organic coatings, and polymeric materials under corrosive atmospheres.

    Common Challenges and Troubleshooting in ASTM G85 Testing

    Testing is problematic due to inconsistent environmental conditions such as temperature and humidity control, which makes for tests that are variable in outcomes. Troubleshooting also comes in the form of checking equipment calibration, pH level adjustment of salt solution, and confirmation of spray uniformity.

    Safety and Best Practices in ASTM G85 Testing

    Testing safety includes proper ventilation, proper handling of corrosive salt solutions, proper PPE usage, and regular maintenance of the test chamber to prevent build-up of salt for safe operation and results.

    Importance of ASTM G85

    The importance of the test lies in the long-term use of materials and coatings exposed to hostile environments. The life of a component is extended, and maintenance and repair costs are reduced. Thus, its standardized procedure would be useful to manufacturers in producing corrosion-resistant products, making an effort to ensure safety and reliability and strict compliance with industry standards.

    FAQ

    Where can I get the astm g85 tested?
    You can share your astm g85 testing requirements with MaTestLab. MaTestLab has a vast network of material testing laboratories, spread across the USA and Canada. We support your all material testing needs ranging from specific astm g85 test to various testing techniques.
    Please contact us for a detailed quote for your astm g85 testing needs. Cost incurred to carry out different astm g85 testing methodology depends on the type of raw material; number of samples, coupons, or specimens; test conditions, turn around time etc. Costs of some ASTM testing methods start from $100 and the final value depends upon the factors listed above. Please contact us for the best and latest prices.
    The required number of samples or specimens should comply with the procedure given in the astm g85 standard. However, the MaTestLab operations team can assist you for your special requirements once you share your testing details with us.
    MaTestLab has a vast testing laboratory network, hence we bring you the best testing facilities in a cost-effective way. We offer considerable discounts (15-20%) to our returning customers based on test volume and frequency.
    The turnaround time for astm g85 test methodology depends upon the test procedure mentioned in the standard test document. However, we at MaTestLab understand your research requirements and hence try to get your test completed within the least possible time.
    rowanjenkins
    About Author
    rowanjenkins
    Testimonials
    Real results
    Engineers trust us with what matters most
    Start Your Testing
    Project Today
    Define your requirements and get access to
    specialized laboratories ready to deliver results
    Start Testing
    Contact us
    Partners with us
    Clients
    Vendors
    Process for testing
    • STEP 01

      You share your testing requirements

    • STEP 02

      You share your sample(s)

    • STEP 03

      We deliver your test reports

    Get your testing done

    Let us known your testing requirements and we will be right back with a solution.

      Let us root for each other. Collaborate to grow, expand, and accelerate our businesses.

      Partner with us

        Contact Us

        Discover more from MaTestLab

        Subscribe now to keep reading and get access to the full archive.

        Continue reading