ASTM F963 Standard Consumer Safety Specification for Toy Safety

    What is ASTM F963?

    ASTM F963-17 is a consumer safety standard that addresses a variety of toy-related hazards. The ASTM F963 standard covers all kinds of toys and includes detailed requirements for physical and mechanical properties, flammability, chemicals, and labeling. The key objective is to ensure every child’s safety and well-being by minimizing hazards associated with toy use. Toys are tested for safety while addressing a wide range of attributes that may pose risks to children of various age groups. As such, ASTM F963-17 is a standard toy safety specification for toys and their components, ensuring they pass the required safety tests. 

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    Get Certified ASTM F963 Testing for Toy Safety and Compliance

    Toys can present hazards during normal use or reasonably foreseeable abuse, including sharp edges, points, small parts, flammability, and hazardous substances. ASTM F963 establishes safety requirements and test methods to evaluate potential hazards in toys for children under 14 years of age. These evaluations help manufacturers identify safety risks in toys. It also helps them improve toy designs and meet applicable toy safety requirements. For more information about ASTM F963, consult Matestlab Inc.

    What is the Scope of the ASTM F963 Standard?

    ASTM F963 is a consumer safety specification that establishes safety requirements and test methods for toys and toy components. It covers applicable mechanical, physical, chemical, flammability, acoustic, and other safety-related evaluations. The specific requirements depend on the type of toy, component, material, and potential hazard. The primary purpose of ASTM F963 is to evaluate toys and toy components for potential safety hazards during normal use and reasonably foreseeable abuse. The standard includes procedures for impact, torque, tension, compression, sound-producing toys, magnets, projectiles, and other hazards.

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    The scope of ASTM F963 includes:

    • Material type: Toys and toy components.
    • Purpose: Evaluation of toys and toy components for safety and compliance
    • Properties evaluated: Mechanical and physical safety, flammability, sound, cleanliness, hazardous substance content, and other applicable safety characteristics.
    • Testing method: Select applicable procedures based on the toy or potential hazard; these may include normal-use, abuse, mechanical, chemical, acoustic, and flammability testing.
    • Results: Results may include force, torque, dimensions, sound levels, chemical measurements, or observations of identified hazards.
    • Test limitations: ASTM F963 does not use a single test procedure for all toys; requirements vary by toy, component, material, and potential hazard.
    • Use conditions: Where applicable, testing simulates normal use and reasonably foreseeable abuse.
    • Applications: Toy safety evaluation, product development, quality control, and compliance assessment.

    What are the Uses of ASTM F963?

    It is a safety standard adopted for the toy and consumer products industry. It ensures that children’s toys are safe for children 14 years and below. This is essential for businesses in electronics, textiles, plastics, and paints. The test method-

    • Establishes toy safety requirements. 
    • Identifies and minimizes potential hazards. 
    • Evaluates toy safety through specified test methods.
    • Assesses hazardous substances and material safety.
    • Checks specific toy hazards, such as small parts, accessible edges and points, projections, magnets, cords, batteries, sound, stability, and projectile-related hazards.
    • Supports safe toy design and development.
    • Supports labeling and instructional requirements.

    Which materials can be tested under ASTM F963?

    The applicable test depends on the material, accessibility, toy type, intended age, and potential hazard. The test method applies to plastics and polymeric materials, including plastic components and plastic films, small metallic parts, glass, ceramics, wood, leather and other porous materials, textiles/fabrics, paints, varnishes, lacquers, and other surface coatings, paper and paperboard, modeling clays, cosmetics, liquids, pastes, putties, gels, powders, and avian feather products used in toys. 

    Why is ASTM F963 Important?

    ASTM F963 helps identify potential hazards before products reach consumers by establishing standardized testing procedures and performance requirements. It is one of the most pertinent safety standards for toys distributed across various markets. This standard is among the most relevant safety standards governing toy sales in different geographical regions. It increases consumer confidence, creates a basis for fair competition, and also helps manufacturers reduce legal risk by specifying procedures for evaluating applicable safety hazards.

    ASTM F963 Equipment and Sample Preparation Guide

    ASTM F963 covers safety testing of toys and toy components using different test methods depending on the hazard and type of toy. The standard includes mechanical, chemical, flammability, electrical, acoustic, and other safety evaluations. 

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    Sample and Specimen DetailsRepresentative toys, toy components, and materials are evaluated for compliance with the applicable ASTM F963 safety requirements. 
    Specimen Preparation Technicians prepare and position toys or components according to the applicable test method and evaluate them before and after required use.
    Specimen Dimensions Technicians determine specimen dimensions and accessibility based on the specific hazard and applicable test procedure. 
    InstrumentationThe testing uses applicable mechanical, dimensional, chemical, flammability, electrical, and acoustic test equipment, including force and torque gauges, clamps, impact equipment, gauges, sound-level meters, and analytical instruments. 

    Testing Procedures and Requirements for ASTM F963

    ASTM F963 evaluates toys and toy components using different test procedures based on the type of safety hazard and the toy’s characteristics. The standard includes mechanical, chemical, flammability, acoustic, and other safety evaluations. 

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    Initial EvaluationTechnicians examine the toy, toy components, and accessible materials to identify the applicable safety requirements and establish the condition before testing. 
    Normal Use TestingTechnicians subject toys to conditions intended to simulate normal use over the estimated lifetime of the toy and inspect them afterward for hazards such as sharp points, sharp edges, and released small parts. 
    Mechanical TestingTechnicians perform applicable tests to evaluate hazards such as sharp points, sharp edges, small parts, magnets, projectiles, cords, loops, and other mechanical hazards. 
    Abuse Testing Technicians perform applicable mechanical abuse tests, including dropping, throwing, and other reasonably foreseeable actions. The toy is then examined for mechanical and ingestion hazards. 
    Component Testing Technicians perform applicable tests on individual components or materials when required. Components and materials may be tested and certified separately. 
    Chemical Testing Technicians evaluate toy materials for hazardous substances, including heavy-element content, in laboratories.
    Flammability Testing Technicians evaluate solid, soft toy, and fabric materials using the flammability procedures specified in ASTM F963. 

    Acoustic Testing
    Technicians evaluate sound-producing toys using the applicable sound test procedures specified in the standard. 
    Cleanliness TestingTechnicians evaluate cosmetics, liquids, pastes, putties, gels, powders, and avian feather products used in toys for cleanliness using the specified microbiological methods. 
    Result Evaluation and Reporting Laboratories evaluate the toy after the applicable tests and determine whether hazards such as sharp edges, sharp points, small parts, or other specified hazards are present. 

    ASTM F963 Testing Process and Data Collection

    The analyst selects representative toys, toy components, or materials and determines the applicable safety requirements and test methods. Technicians inspect the toy and prepare it for the required testing. The operator then performs the applicable normal-use, abuse, mechanical, chemical, flammability, or other safety tests specified by ASTM F963. After testing, technicians inspect the toy or components for hazards such as sharp points, sharp edges, small parts, or other specified hazards. Analysts evaluate the observations and test results and record the data for compliance assessment.

    The image shows toy safety compliance testing under ASTM F963.
    ASTM F963 Standard Consumer Safety Specification Testing for Toy Safety

    Common Challenges and Troubleshooting 

    Testing issues include the fact that it cannot adequately approximate real-life play conditions, and results can sometimes be inconsistent. Check and recalibrate the equipment or reset some parameters. Heavy metals testing in complex composites needs precise instrumentation and calibration. Properly calibrated equipment, non-toxic materials, and trained personnel make testing much easier. The lab environment must be strict enough to prevent contamination, and audit protocols are frequently checked to ensure they are updated in accordance with ASTM standards and regulatory changes. 

    ASTM F963 Analysis Results and Interpretation

    The report summarizes the results obtained from the applicable ASTM F963 safety tests performed on the toy, toy components, or materials.

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    • The laboratory records the applicable test method, test conditions, and identification details for the toy or component.
    • The analyst documents observations such as sharp points, sharp edges, small parts, released components, or other hazards identified during the applicable testing.
    • The laboratory reports measured results, such as force, torque, dimensions, sound levels, or chemical test results, in the units specified by the applicable test method.
    • The report compares the test results with the applicable ASTM F963 requirements and documents whether the tested toy or component meets the relevant safety criteria.
    • Under ASTM F963, manufacturers must ensure their toys meet the specified requirements. Accredited third-party laboratories perform compliance testing to verify that toys meet the specified safety standards. Once toys pass the required tests, they are issued a Certificate of Compliance, indicating they meet ASTM F963 safety requirements.

    Link to ASTM F963

    FAQ

    What is ASTM F963?
    ASTM F963 is the standard consumer safety specification for toy safety, detailing safety requirements and testing procedures for toys intended for children under 14.
    Yes, testing to ASTM F963-23 is legally required in the United States for any product classified as a toy by the U.S. Consumer Product Safety Commission (CPSC). Under the Consumer Product Safety Improvement Act (CPSIA), all toys must be tested for compliance at a third-party laboratory accepted by the CPSC.
    No, ASTM F963 covers a wide range of toys; however, several products are not included in this standard. These include bicycles, non-powder guns, kites, and playground equipment, among others.
    Gokula Srinivasan Selvam
    About Author
    Gokula Srinivasan Selvam
    Gokula Srinivasan Selvam is a Material Testing Associate at MaTestLab Inc. and holds a postgraduate degree in Ceramic Engineering from IIT (BHU), Varanasi.
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