ASTM A1108 Standard Test Method for Determining the Ultimate Strength of Deep Corrugated Structural Plate Bolted Longitudinal Lapped Seams

    What is ASTM A1108?

    ASTM A1108 is a test method to measure the tensile strength of longitudinal lap joints of deep corrugated structural steel plates using bolted seams. Structural plates are usually manufactured with deep corrugated ribs to form large-diameter culverts, buried bridges, stormwater systems, tunnels, and retaining structures in the field by bolting the plates together in a longitudinal direction. These bolted seams carry substantial loads and therefore must have a high strength to ensure the overall safety and functionality of the final assembly. ASTM A1108 (Standard Test Method for Determining the Ultimate Strength of Deep Corrugated Structural Plate Bolted Longitudinal Lapped Seams) gives engineers a reliable set of data for product qualification, structural design verification, manufacturing quality control, and research; the resulting data is the maximum load that a bolted seam assembly will carry without failing.

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    Get Certified ASTM A1108 Testing for Reliable Structural Plate Connection Performance

    Testing and certification confirm that deep corrugated structural plates with bolted longitudinal lapped seams are tested per ASTM A1108 prior to installation. Laboratory tests are used to verify the load-bearing capacity of the seam, integrity of the connection, performance of the bolts, and failure under controlled tensile loading. ASTM A1108 testing provides a means to confirm strength of the seams and the performance of connections, which ensures the quality of the product and its structural reliability when used in buried and other structural plate applications.

    What is the Scope of ASTM A1108 Test Standard?

    ASTM A1108 is a standard method of testing the ultimate strength of a bolted longitudinal lapped seam in deep corrugated structural plates. The standard provides a uniform process for assessing the performance of a seam when subjected to tensile load, and it offers quality assurance of structural plate systems.

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    • Determines the ultimate strength of bolted longitudinal lapped seams. 
    • Applies to deep corrugated structural steel plate assemblies. 
    • Evaluates structural connection performance under tensile loading. 
    • Supports product qualification and manufacturing quality control. 
    • Used for structural design verification and infrastructure projects. 
    • Provides standardized laboratory procedures for determining the ultimate strength of bolted longitudinal lapped seams.

    What is the Use of ASTM A1108 Testing?

    ASTM A1108 testing helps manufacturers, engineers, and infrastructure agencies verify the structural strength of bolted seam connections in deep corrugated structural plates. The results support product qualification, quality assurance, and the safe design of buried and above-ground structural plate systems. Common applications include: 

    • ASTM A1108 testing evaluates the load-carrying capacity and structural performance of bolted longitudinal lapped seams under tensile loading.
    • Manufacturers use this test to qualify new deep corrugated structural plate products before commercial production. 
    • Quality control laboratories perform ASTM A1108 testing to ensure consistent bolt connection performance across production batches. 
    • Civil engineers use the results to validate structural designs for buried bridges, culverts, tunnels, and stormwater drainage systems. 
    • Transportation agencies require ASTM A1108 testing to evaluate structural plate systems used in highway and railway infrastructure. 
    • Research organizations use the test to study improved bolted connection designs, corrugation profiles, and fastening systems. 
    • Independent laboratories perform ASTM A1108 testing to support product certification and compliance with engineering specifications. 

    What Materials Can Be Tested Under ASTM A1108?

    ASTM A1108 is intended for deep corrugated structural steel plates assembled with bolted longitudinal lapped seams. Typical materials include galvanized structural steel plates, aluminized steel plates, corrosion-resistant-coated structural plates, high-strength structural steel corrugated plates, and complete bolted-seam assemblies used in highway culverts, railway crossings, buried bridges, stormwater drainage systems, utility tunnels, mining structures, and underground infrastructure.

    Why is Ultimate Seam Strength Important?

    The longitudinal bolted seam is one of the most critical load-bearing connections in deep corrugated structural plate systems. It must safely transfer tensile forces throughout the structure without excessive deformation or premature failure. ASTM A1108 testing ensures that bolted seam assemblies meet the required strength requirements to support structural safety, durability, and long-term performance.

    Common Challenges and Troubleshooting

    Common issues that occur during testing include: incorrect bolt tightening, misaligned specimens, inconsistent overlap dimensions, damaged bolt holes, and inaccurate load measurement. Accurately and repeatably producing test results depends on well-made specimens, calibration of test equipment, proper bolt installation, and skilled laboratory personnel.

    ASTM A1108 Testing Process and Data Collection

    Testing starts with the fabrication of representative corrugated structural plates with the designated bolted longitudinal lap configuration. The specimen is mounted in a calibrated universal testing machine and subjected to a continuously increasing tensile load until failure. Technicians record the applied load, displacement, and failure behavior throughout the test. The test report also includes specimen identification, plate geometry, bolt size and arrangement, loading rate, test date, and laboratory identification to ensure traceability.

    ASTM A1108 Equipment and Sample Preparation Guide

    Specimen DetailsRepresentative deep corrugated galvanized or coated structural steel plates assembled with bolted longitudinal lapped seams. Typical applications include highway culverts, railway culverts, buried steel bridges, stormwater drainage systems, utility tunnels, mining tunnels, underpasses, retaining structures, and large-diameter corrugated steel pipe systems.
    Specimen PreparationStructural plates are assembled using the specified overlap configuration with the required bolts, nuts, and washers. All fasteners are tightened to the prescribed torque before testing. The assembled specimen is inspected for proper alignment and installation before mounting in the testing machine.
    Specimen DimensionsSpecimen dimensions, overlap length, corrugation profile, bolt spacing, bolt diameter, and edge distances are prepared according to ASTM A1108 and the applicable structural plate design specifications.
    InstrumentationUniversal Testing Machine (UTM) equipped with high-capacity calibrated load cells, hydraulic grips or custom loading fixtures, displacement transducers (LVDTs), and a computerized data acquisition system to continuously record applied load, seam deformation, displacement, and ultimate failure load. 

    Testing Procedures and Requirements

    ASTM A1108 checks the bolted lapped longitudinal strength of deep corrugated structural plates. The test applies a controlled tensile load to the assembled seam to evaluate the strength and performance of the seam. The testing process steps are:

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    Specimen FabricationThe analyst prepares representative deep corrugated structural plate specimens with bolted longitudinal lap seams.
    Bolt InstallationThe analyst installs bolts, nuts, and washers according to the manufacturer’s specified tightening procedure.
    Specimen Alignment and Tensile LoadingThe analyst the aligns the specimen within the universal testing machine to ensure uniform tensile loading and the applies a steadily increasing tensile load until seam failure occurs.
    Load MeasurementThe instrument records the maximum load sustained by the bolted seam before failure.
    Failure Observation, Data Analysis and ReportingDocuments the failure mode, including bolt failure, plate tearing, hole elongation, or seam separation, calculates the ultimate seam strength and reports the test results in accordance with ASTM A1108 procedures and then reports maximum load, failure mode, specimen configuration, and test observations.
    The image shows a universal testing machine measuring the ultimate tensile strength of a bolted longitudinal lapped seam in a deep corrugated structural steel plate during ASTM A1108.
    ASTM A1108 Universal Testing Machine (UTM)

    Analysis Results and Interpretation

    • The strength of the seam in ultimate terms is usually expressed as the maximum applied load (kN or lbf). 
    • Other observations include displacement (mm), mode of failure, and failure location. The measured ultimate load, failure mode, and failure location are evaluated to determine seam performance. 
    • The results are compared with design requirements or acceptance criteria established by the manufacturer or project specifications. Inadequate bolt installation, poor manufacturing, improper material properties, and inadequate seam design may all lead to premature failures. 
    • Technicians record the maximum applied load, displacement, seam deformation, bolt behavior, failure location and mode, specimen dimensions, and test observations before preparing the final test report.

    What are the Factors to Consider for ASTM A1108 Testing?

    The following can be considered while choosing a lab for this testing.

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    • Speed: Efficient laboratory testing supports faster product qualification and infrastructure project schedules.
    • Expertise: Experienced technicians ensure accurate specimen assembly, bolt installation, machine alignment, and interpretation of failure modes.
    • Cost: Early verification of seam performance helps prevent costly field failures, repairs, structural downtime, and replacement of installed structural plate systems.

    Link to ASTM A1108

    FAQ

    Where can I get the astm a1108 tested?
    You can share your astm a1108 testing requirements with MaTestLab. MaTestLab has a vast network of material testing laboratories, spread across the USA and Canada. We support your all material testing needs ranging from specific astm a1108 test to various testing techniques.
    Please contact us for a detailed quote for your astm a1108 testing needs. Cost incurred to carry out different astm a1108 testing methodology depends on the type of raw material; number of samples, coupons, or specimens; test conditions, turn around time etc. Costs of some ASTM testing methods start from $100 and the final value depends upon the factors listed above. Please contact us for the best and latest prices.
    The required number of samples or specimens should comply with the procedure given in the astm a1108 standard. However, the MaTestLab operations team can assist you for your special requirements once you share your testing details with us.
    MaTestLab has a vast testing laboratory network, hence we bring you the best testing facilities in a cost-effective way. We offer considerable discounts (15-20%) to our returning customers based on test volume and frequency.
    The turnaround time for astm a1108 test methodology depends upon the test procedure mentioned in the standard test document. However, we at MaTestLab understand your research requirements and hence try to get your test completed within the least possible time.
    Gokula Srinivasan Selvam
    About Author
    Gokula Srinivasan Selvam
    Gokula Srinivasan Selvam is a Material Testing Associate at MaTestLab Inc. and holds a postgraduate degree in Ceramic Engineering from IIT (BHU), Varanasi.
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